Fabrication, Modularization & Machining

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Full Service Fabrication

ClearStream is the clear choice for fabrication, modularization and machining. With facilities located strategically throughout Canada, we build and deploy turnkey solutions for our clients in the energy and industrial markets everyday. Our facilities combined offer over 125,000 sq. ft. of working space, 72 acres of assembly yards, capacity of 20,000 diameter inches per week and 15 tons of structural steel per week.

With over 50 years of experience, we successfully fabricate, modularize, and transport large-scale modules for our clients’ projects. Our expertise ensures production meets exacting quality and safety standards and is delivered on schedule and budget.  

ClearStream’s fabrication, modularization and machining capabilities include: piping fabrication, modular fabrication, modular assembly, skid packages, vessel dressings, structural fabrication, and manual and Computer Numeric Control (CNC) capabilities including mobile machining equipment.

Quality Work Done Safely

ClearStream is certified to operate in accordance with the following codes of construction and reference standards:

  • Total of 164 ASME section IX weld procedures
  • Weld Procedure Processes include: SMAW, GMAW-IT, SAW, FCAW & MCAW
  • Welding Materials include: Carbon Steel, Chrome, Stainless Steel, Inconel, Hastelloy, Aluminum, Duplex & Super Duplex
  • ASME Section I Power Boilers
  • ASME Section IV Heating Boilers
  • ASME Section VII, Division 1 Pressure Vessels
  • ASME B31.1 Power Piping/Boiler External Piping
  • ASME B31.5 Refrigeration Piping
  • ASME B31.9 Building Services
  • ASME B31.3 Indirect Fired Heater Coils
  • API 530 & ASME B31.3 Direct Fired Heaters
  • CSA Z662 Steam Pipelines
  • Category A,B,C,H Fittings in Accordance with CSA B51 & ASME B31.3
  • Performance Qualification of Welders & Welding Operators in Accordance to ASME Section IX
  • CSA Standard W47.1-Divsion 2 Certification of Companies for Fusion Welding of Steel
  • CWB CSA W47.2 (ClearWater Energy Services)

 

Our Fabrication Facilities

ClearStream Edson

  • 10,000 sq. ft. facility
  • 3.86 acres yard
  • 1,700 weld inches/week

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ClearStream Cold Lake

  • 8,500 sq. ft. facility
  • 4 acres yard
  • 15,000 lbs structural steel/week
  • 1,250 diameter inches/week
  • 5 ton overhead crane

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ClearStream Lloydminster

  • 14,400 sq. ft. facility
  • 6,000 sq. ft. fabrication tent
  • 13 acres yard
  • 3,750 diameter inches/week
  • 2 – 10 ton overhead cranes
  • 1 – 5 ton overhead crane

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ClearWater Fabrication Edmonton

  • 50,000 sq. ft. facility, 6200 sq. ft. indoor material warehousing
  • 21 acres yard
  • 5,500 diameter inches/week
  • Multiple automated welding processes
  • Dedicated piping bays specializing in large bore piping 
  • Dedicated Alloy bays

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ClearWater Fort McMurray

(Fabrication shop and machine shop combined)

  • 30,000 sq. ft. facility
  • 11 acres yard
  • 3,750 diameter inches/week
  • 12.5 – 15 tons structural steel/week
  • Details of each shop are below

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ClearWater Fabrication Shop, Fort McMurray

  • 22,500 sq. ft. shop (3 bays, structural bay with 2 – 10 ton cranes, piping bay with 3 – 5 ton cranes and 3rd bay which have our burn table and breaks with 3 – 5 ton cranes)
  • 10’ X 24’ Plasma/Oxy Table (CNC)
  • 350 ton break & 700 ton break
  • Iron Worker
  • 10’ wide Shear
  • Drill Press
  • 8’ Rollers - 1/2” thick material
  • Small bore - 60” diameter pipe
  • Certified for Alloys, CCO & Aluminum welding
  • Hydro Testing
  • 2,000 diameter inches/week
  • Combined 11 Acres yard space

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ClearWater Machine Shop, Fort McMurray

  • 8200 sq. ft. facility
  • 11 acres yard
  • Two 20 tonne over head cranes; 40 tonnes lifting capacity
  • CNC mill and lathe
  • CNC Horizontal boring mill, rotating table capable of handling 26,000 lbs
  • VTL: capable of turning up to 8’ in diameter, equipped with mimik tracer
  • Five lathes ranging in size to handle under 1” dia. - 4’ dia.
  • Two vertical mills
  • Automated bandsaw
  • Two field machining service trucks
  • Climax BB5000, BB6000 lineboring units: hydraulic and electric

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ClearWater Module Yard Fort Sask.

  • Located just North of Fort Saskatchewan, Alberta with easy access to the Heartland
  • 20 acres of well lit, gravel compacted and Secured fenced yard adjacent to transport division (60 acres) for large projects
  • Ability to execute work fronts on 30 Alberta sized modules concurrently (124’ X 24’ X 24’)
  • Onsite Office
  • High Load corridor access
  • Trial fitting & assembly

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